Oil & Gas Industry

Maximizing Reliability of Oil & Gas Electrical Asset Condition Monitoring

Real-time asset monitoring data that maximizes revenue and enables digital transformation.

the Oil & Gas Industry with Trusted Proactive Maintenance Solutions

From Upstream to Downstream, Electrical Asset Condition Monitoring is More than a Business Necessity.

The oil & gas industry is one of the most energy-dependent sectors in the global supply chain. Spanning its operations across exploration, extraction, refining, transportation, and distribution, its infrastructure and profitability heavily rely on the operational efficiency of electrical assets. As it operates across diverse conditions, each segment of this industry presents unique electrical and operational demands.

UPSTREAM [Exploration and Production]:

The activities involved in extracting, drilling, and producing crude oil or natural gas take place in extreme and sometimes inaccessible working conditions. Over time, due to these tedious working conditions, electrical assets age and break down faster than expected. Any disruptions to the electrical assets on which these processes rely can cause significant financial losses, safety hazards, and reduced product output.

DOWNSTREAM [Refining and Distribution]:

Refining crude oil, processing natural gas, and distributing products such as gasoline, jet fuel, petrochemicals, and lubricants all operate under strict process controls and stringent environmental and safety regulations. Given its operational complexity and high energy consumption, downstream processes are heavily dependent on reliable power supply to ensure safety and continuity.

Why Electrical Asset Monitoring in the Oil & Gas Industry

The Digital Transformation is Happening Now

The business imperative to invest in electrical asset condition monitoring solutions goes beyond necessity.  With the growing demand for oil and gas byproducts, it is crucial for electrical asset health and performance to be continuous and reliable. Failures can lead to catastrophic consequences, including production downtime, safety incidents, environmental damage, and financial losses.  Fixing assets on time-based intervals often involves unnecessary part replacements and asset downtime, costing twice as much as condition-based monitoring does. The frequent occurrence of safety incidents also damages a company’s reputation, incurs fines, and halts operations, ultimately driving down its finances and business reputation.

To keep up with the reliability and efficiency of the oil and gas industry, businesses are shifting towards condition-based monitoring of electrical assets, which delivers proactive results. With real-time monitoring and continuous insights into critical asset parameters such as partial discharge, temperature, hotspots, bushing, and others, operators can preempt faults and align with ESG (Environmental, Social, Governance) goals. Proactive maintenance also captures, integrates, and visualizes data to provide data-driven analytics that can be used to:
– Minimize risks
– Optimize energy efficiency
– Enhance safety
– Reduce maintenance costs, and
– Ensure operational continuity

As the industry evolves towards electrification and decarbonization, condition monitoring is becoming a strategic enabler for operational excellence and future-proofing electrical asset health and performance. 

Key Benefits

Real-time visibility, control, and foresight with Rugged Monitoring's Electrical Asset Monitoring Solutions

Substations are crucial for both upstream and downstream operations in the oil and gas industry. They convert and distribute power to critical infrastructure, from mud pumps and drilling rigs to catalytic crackers and distillation columns. Ensuring substation reliability is, thus, synonymous with maintaining uptime, safety, and operational efficiency.

With Rugged Monitoring’s real-time electrical asset monitoring solutions, operators can collect, analyze, and visualize data for critical parameters such as:

  • Temperature (hotspots, winding, temperature fluctuations)
  • Partial Discharge (insulation degradation, fault localization, and patterns)
  • Bushing (capacitance, power factor, tan delta, insulation resistance)
  • DGA (gas concentrations, dissolved gases, oil-in-gas, gas ratios)
  • Other comprehensive conditions
Minimizing downtime

With real-time fault identification, our solutions enable maintenance to be scheduled well in advance of catastrophic failures. This ensures operational continuity, asset reliability, and maximum revenue generation for oil & gas businesses.

Reducing maintenance costs

By ensuring the proactive maintenance of critical electrical assets, our solutions optimize maintenance budgets, allowing capital to be diverted to innovation and expansion rather than unnecessary repairs and unscheduled maintenance.

Enhancing safety

Human safety is critical in the oil and gas industry. Our advanced monitoring solutions ensure the optimal health and performance of electrical assets, preventing failures associated with electrical systems and safety incidents.

Optimizing energy costs

Energy costs are a significant portion of OPEX in the oil & gas industry. Our condition monitoring solutions help oil and gas businesses drive efficiency, lower maintenance, and asset reinvestment costs, and support their overall sustainability goals. 

RM Condition Monitoring Solutions

Invest in Smart Solutions Today, for an Efficient Tomorrow

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Rugged Monitoring’s switchgear monitoring solutions improve safety metrics in high-risk environments and minimize operational interruptions, thereby ensuring sustained productivity in oil and gas operations.

Rugged Monitoring’s circuit breaker monitoring systems ensure reliable high-voltage operations and prevent unexpected outages in both upstream and downstream processes of the oil and gas industry. 

Rugged Monitoring’s advanced monitoring solutions lower maintenance expenses and improve energy efficiency by optimizing rotating machine performance across upstream and downstream operations.
Rugged Monitoring’s power cable system enhances operational reliability across remote upstream locations by mitigating the risk of production-halting failures and ensuring continuous production efficiency in critical environments.
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