Why Load and Power Monitoring in Rotating Machines
Sudden motor and generator failures usually begin with undetected load or power problems.Load is the mechanical demand on the shaft, typically observed as torque, whereas power indicates energy consumption—ranging from active (kW), reactive (kVAR), and apparent (kVA) power. These parameters are influenced by voltage, current, speed, power factor, and magnetic flux.If neglected, they can result overcurrent, overheating, and increased energy expenses. Low power factor or imbalance can silently decrease efficiency and reliability.
Advanced monitoring system tracks rotor flux by measuring the magnetic field between stator and rotor.This enables accurate diagnostics, more intelligent maintenance decisions, and catastrophic failure.Trend data provides performance insights, allowing O&M teams to respond proactively, minimize downtime, and maximize asset life—particularly for commonly used rotating equipment such as motors and generators.
Why Rugged Monitoring-
Rugged Monitoring provides an intelligent, scalable solution for power and load monitoring of rotating equipment like motors and generators. Our solution for Load and Power Monitoring in Rotating Machines integrates high-accuracy IoT sensors, Edge Devices, and software to provide real-time and historical data for critical parameters like load, overcurrent, active/reactive power, power factor, and flux. The system can capture advanced electromagnetic insights for accurate condition evaluation with magnetic field measurement between the rotor and stator. Tailored to your application requirements, our solution has intelligent algorithms that examine trends, trigger alarms, and accurately predict probable mechanical failures.
Powered by strong cloud-based and remote monitoring technologies, it provides centralized visibility across various assets. Role-based dashboards on the platform allow engineers, operators, and decision-makers to interpret information and respond promptly and efficiently. From minimizing unexpected downtime to maximizing asset life and enhancing ROI, Rugged Monitoring provides enhanced diagnostic capabilities and solutions for predictive maintenance of rotating equipment.
Invest in Efficiency & Sustainability
EMI-resistant sensors ensure accurate monitoring of load, power factor, and flux in industrial environments.
Enables real-time analysis of overcurrent and electromagnetic flux for faster diagnostics and maintenance planning.
AI-driven platform offering load trends, alerts, and performance optimization insights.
What We Monitor-
